The Effect Of Natural Organic Matter On Ultrafiltration And Reverse Osmosis Membrane Performance At Komati Power Station
Komati Power Station has installed a membrane plant consisting of ultrafiltration, double pass reverse osmosis and continuous electro-deionisation to treat cooling tower blowdowns in order to produce demineralised water and to conduct sidestream chemistry control of the cooling water circuit. This plant has replaced the existing ion-exchange plant that was used for the production of demineralised water and thus serves to reduce the loading of mobile salts in the ash dam (90% reduction) by eliminating regeneration effluent from the ion-exchange plant. Due to oil contamination in the cooling water circuit (when oil from oil coolers leaks into the cooling water), the membrane plant was also designed to operate on raw water from either the Nooigdedacht or the Vygeboom Dam or a blend of both dams. This is considered to be an emergency intervention under abnormal conditions to prevent possible irreversible fouling of the membranes due to oil in the cooling water. The Nooigtedach Dam water contains high concentrations of organic matter and is also enriched with nutrients due to raw sewage influent into the Dam water. This poses a challenge with regard to treatment of the high fouling feed water on the membrane plant. Natural organic matter in water has the ability to foul reverse osmosis membranes. This adversely affects the operation of the reverse osmosis process. However, very little information is available regarding the fouling characteristics of natural organic material in the raw and cooling water at Komati Power Station for the reverse osmosis membranes. Therefore, a pilot study was undertaken to determine the influence of natural organic matter on membrane fouling, to optimise the process for the removal of natural organic matter and to assess the ability of two different reverse osmosis membranes to effectively treat the high fouling feed water at Komati Power Station. The ability of a polyethersulphone hollow-fibre ultrafiltration membrane system was first evaluated to remove natural organic matter in the feedwater, by conducting pilot tests, initially without coagulation of the raw water and thereafter with in-line coagulation for organics removal. Jar tests were conducted in the laboratory to determine the most suitable coagulant and dosage for turbidity and natural organic matter removal. Various coagulants were tested and, based on the results of the jar tests, a coagulant (U3000) was identified based on optimal removal of both total organic carbon and turbidity at a dosing level of 20 mg/L. During the operation of the ultrafiltration pilot plant, permeate flow; feed pressure and feed temperature were monitored. Performance of the ultrafiltration membrane was monitored in terms of flux versus time for operation with and without a coagulation process. The results indicated that there was very little total organic carbon removal (maximum removal of 4%) without coagulation and a slight decrease in flux. The flux declined as a result of fouling but could be recovered by performing hydraulic backwashes and CEB procedures. Permeate flux, however, could be maintained at about 90 Lmh (from 642 hours of operation). Since most of the organics passed through the ultrafiltration membrane, it was concluded that the loss in flux was due to colloidal fouling of the membrane. This was observed when the operation was carried out using raw water as feed as well as when cooling water was used. The total organic carbon removal increased to 30% when the plant was operated with inline coagulation. The flux remained relatively stable during the first 600 hours of operation and only decreased significantly during the last 200 hours of operation as a result of fouling. The reduction in flux prior to cleaning was less than the 15% (maximum flux decline of 9.9% during the test period) which is acceptable according to the industry norm of 15%. It appeared that flux could be maintained at around 90 Lmh which was about the same as when no coagulant